Ginning of Cotton Seed

Ginning of seed cotton: The freshly picked cotton has seeds in it is called seed cotton. After picking the cotton fiber has to be separated from seeds. The process by which the seeds are separated from the fiber is called ginning. There are mainly two types of ginning.

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General Instructions for Final Inspection (Batching)

The general instructions for final inspection(Batching) are given below,

1. All pieces will be graded on the base of 40 points per 100 linear yards mapping will be done on each piece to insure proper grading. Do not count more than 4 points per one yard.

2. All defects must be recorded and marked in final inspection and an accurate account of points made to insure proper grading.

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Gas Singeing Machine

This is the most commonly used process for both woven and knit fabrics.

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Garments Dyeing with Reactive Dyes (Hot Brand)

Recipe:

Wetting agent = 0.5-1 g/L

Sequestering agent = 0.-1 g/L

Anti-foaming agent = 0.5-1 g/L

Dyes = X%

Glauber salt = Y g/L

Alkali = Z g/L

Time = 30-60 minute

Temperature = 90-100ºC

pH = 10.5-11

	Shade (X) %
	Up to 1%	(1-3)%	>3%
Salt (Y)	20-40 g/L	40-60 g/L	60-80 g/L
Alkali (Z)	5-10 g/L	10-15 g/L	15-20 g/L

 Process Curve: 

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Garments Production Process

There are some steps and techniques, the ready-made garments manufacturing processing are depends. The clothing creation running actions and methods included in the developing outfits for the huge of creation in company time frame for company reasons in known as outfits developing technologies.

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Grid

Separation of stock and impurities is achieved by devices which let the impurities pass but retain the stock by using grid.

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Garments Dyeing Flowchart

Flowchart for Woven Garments:

Garments from grey fabric

↓

Desizing

↓

Scouring

↓

Bleaching

↓

Dyeing

↓← Rinsing

↓

After treatment

↓

Washing and rinsing

↓

Hydro-extraction

↓

Drying

Woven garments made of pre-treated fabric:

Garments

↓

Pre-Wash

↓

Dyeing

↓

After treatment

↓

Washing and rinsing

↓

Hydro-extraction

↓

Drying

Flowchart for Knit Garments:

Knit wear

↓

Washing/Desizing

↓

Scouring and bleaching

↓

Dyeing

↓

After treatment

↓

Washing and rinsing

↓

Hydro-extraction

↓

Drying

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GSM Control

GSM means gram per square meter. It is very important factor for both knitting and dyeing section. If we can’t properly maintain GSM according to buyer’s requirements then he may not accept produced goods.

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Zone of Garments

The zone of garments means to indicate the important part of garments. Zone of garments are divided into two types. These are,

1. Zone-A.
2. Zone-B.

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Faults in Garments

Faults in garments are three types. These are:

1. Critical fault.
2. Major fault.
3. Minor fault.

Critical fault: The faults present in garments lead the garments to be rejected directly are called critical fault. This garment should not pass for shipment.

Example:

a.       Hole in the garments.

b.      Shade variation of the garments fabric etc.

Major fault: The faults which are present in garments may not lead the garments be rejected rather after removing this faults garments are executed for shipment is called major fault.

Example:

a.       Spot in the front part.

b.      Seam puckering.

c.       Slipped stitch.

d.      Broken stitch etc.

Minor fault: The faults which are present in the garments cannot lead the garments be rejected rather if small quantity of this fault are present in the garment, garments can be accepted for shipment. This type of fault is called minor fault.

Example:

a.       Spot in the under part.

b.      Sewing problem in the under part etc.

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Garments Inspection

The procedure through which the produced garments are checked to maintain the required quality level is called Garments Inspection.

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Grid

Separation of stock and impurities is achieved by devices, which let the impurities pass but retain the stock by using Grid.

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Advantages of Garments Dyeing

The advantages of garments dyeing are given below:

1. Comparatively production cost is low.
2. Comparatively less time required to produce and supply garments.
3. No possibility of shade variation within the garments.
4. Old garments could be redyed, hence becomes like new garments.
5. Desizing, scouring, bleaching, dyeing and finishing could be done in the same machine.
6. Investment cost is low to set up new garments dyeing project.
7. Can be dyed small lots of garments.

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Gas Singeing Machine

This is the most commonly used process for both woven and knit fabrics.

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Glass Fiber

A manufactured fiber in which the fiber forming substance in glass.

Types of Glass Fiber: The glasses most commonly used in making textile fibers are ‘E’ glasses and ‘C’ glasses.

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Grading of White Jute Fiber

The following factors are considered for grading jute: color, length, fineness, luster, strength, cleanness.

1. Bangla white special (BWS): White creamy color, finest, very good luster, clean and completely free from any defect.

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Grading of Tossa Jute Fiber

Grading of Tossa Jute

1. Bangla Tossa special (BT Special): Uniform reddish or golden color, finest, very good luster, clean cut and completely free from any defects.

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Grading

The classification of fibers according to their physical characteristics such as strength, maturity, length, trash-content, fineness etc is known as Grading. Different countries have many different Grading for Cotton. Such as:

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Ginning

The process of to separate the seeds from the cotton fiber is known as Ginning. And to separate the seeds from the cotton fiber without any damage of fibers is known as Ideal Ginning.

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Industrial Garments Washing

Industrial Garments Washing is one of the major important parts for Textile sector. By industrial garments washing we can remove dust, dirt and infections material. For improving special look on garments as per fashion requirement.

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